Honeywell PC42E-D Direct Thermal Desktop Printer

The Honeywell PC42E-D is a compact direct thermal desktop label printer designed for businesses that need reliable, fast and flexible 4-inch label printing with stronger connectivity options than a basic USB-only desktop model. Built on the Honeywell Printer Edge platform, the PC42E-D combines enterprise-ready print performance, simplified deployment, network connectivity and optional wireless communication in an affordable desktop format. The PC42E-D is well suited to retail, logistics, warehousing, parcel tracking, asset labelling, product marking, back-office labelling and light-duty operational printing. It is designed for environments where users need a compact printer that can fit into existing workflows, connect to local or networked systems and produce accurate labels without complicated daily operation. As a direct thermal printer, the PC42E-D does not require ribbons. This simplifies use, reduces consumable handling and makes it a practical choice for shipping labels, retail labels, logistics labels, product identification, receipt paper, tags, linered labels, black mark labels, gap labels and continuous media. For applications requiring long-life labels or ribbon-based thermal transfer printing, a thermal transfer model would be more appropriate. The PC42E-D is available with 203 dpi or 300 dpi print resolution. Maximum print width is 108 mm at both resolutions. At 203 dpi, print speed is listed up to 8 inches per second, depending on use case, while the 300 dpi version supports up to 6 inches per second. This gives the printer enough performance for everyday business labelling tasks where speed, print clarity and registration accuracy are important. Media handling supports a broad range of desktop label workflows. The printer accepts media widths from 25.4 mm to 114 mm, media thickness from 0.06 mm to 0.19 mm and roll outside diameter up to 127 mm. Supported core inner diameters include 12.7 mm, 25.4 mm and 38.1 mm. Minimum media length is 9.6 mm, while maximum print length is 4826 mm at 203 dpi and 2159 mm at 300 dpi. Media sensing includes gap, notch, black mark and continuous media detection. Low media sensing is available on dedicated SKUs, so it should be confirmed by exact configuration. The PC42E-D is designed for up to 1,000 labels per day, making it suitable for light-duty and moderate daily label printing requirements. Its compact 222 mm × 184 mm × 174 mm body and 1.5 kg weight allow it to fit easily on counters, packing stations, office desks, retail back rooms and other space-constrained work areas. The printer is available in black or white depending on model configuration, allowing it to fit both front-of-store and back-of-store environments. Connectivity is one of the strongest advantages of the PC42E-D compared with the simpler PC41E-D. Standard interfaces include USB Device, USB Host, factory-installed Ethernet and Serial. For wireless workflows, the PC42E-D supports an optional field-installed Wi-Fi 5 and Bluetooth 5.0 module. This makes the printer suitable for more complex deployment environments where network printing, shared workstations or remote printer placement are required. Network protocol support includes TCP/IP, LPR/LPD, Telnet/SSH, FTP/SFTP, BOOTP, DHCP, HTTP/HTTPS and SMTP, with IPv4 and IPv6 support. Secure printing and secure printer configuration channels are also listed, supporting more controlled deployment in enterprise environments. WLAN security includes OPEN, WEP, WPA/WPA2/WPA3 personal and enterprise modes, FAST roaming with 802.11r and supported EAP methods such as TTLS, TLS, PEAP and LEAP. The user interface is more informative than the PC41E-D configuration. The PC42E-D includes three status icons, three LEDs and an ECO button. The ECO mode helps reduce label waste and calibration waiting time in suitable workflows, supporting more efficient daily use. The multi-status interface also helps operators understand printer status more quickly than a single-button interface. The PC42E-D includes 256 MB SDRAM and 256 MB flash memory. It supports a broad set of printer command languages, including Direct Protocol, DPL, ZSim2 for ZPL II compatibility, ESim for EPL compatibility, XML support for SAP AII and Oracle WMS, Intermec IPL and TPCL for 200 dpi support. This broad language support helps simplify integration when replacing older printers or working in mixed printer environments. Software support includes InterDriver for Windows, CUPS driver for Linux, Honeywell label design and print package, and Honeywell Device Types for SAP, with availability subject to the timing note in the supplied material. Smart Printing support through C# for Printers and the Honeywell Smart Printing Developer Resource Kit allows supported applications to be developed in .NET-compatible environments. Optional configuration and device management support includes PrintSet 6 and a web interface for configuration, upgrades and one-to-one management. Accessories and options for the PC42E-D include platen roller, printhead, power cord, peeler, cutter, field-installed Wi-Fi/Bluetooth module and factory-installed low media sensor. These options allow the printer to be adapted to more advanced workflows such as label peeling, cutting, networked deployment or reduced downtime through media monitoring. The printer operates from 5°C to 40°C and supports 10% to 90% non-condensing humidity. It uses an external power supply with 90–264 V input and 24 V DC output. The package includes the printer, quick start guide, USB cable, product compliance insert, power supply unit and SKU-dependent power cord. Overall, the Honeywell PC42E-D is the more capable and flexible direct thermal desktop printer in the PC41/PC42E-D family. It is especially relevant for businesses that need compact 4-inch direct thermal printing with Ethernet, Serial, optional Wi-Fi/Bluetooth, stronger memory, broader accessory support and enterprise-oriented software compatibility.
Product Identifiers
| Device - SKU | Description |
|---|---|
| PC42EDB020200 | PC42E-D, Direct Thermal, Black, 203 dpi, USB, Ethernet, Serial, No Power Cord |
| PC42EDB021200 | PC42E-D, Direct Thermal, Black, 203 dpi, USB, Ethethern, Serial, Low Media Sensor, No PC |
| PC42EDW020200 | PC42E-D, Direct Thermal, White, 203 dpi, USB, Ethernet, Serial, No Power Cord |
| PC42EDB020300 | PC42E-D, Direct Thermal, Black, 300 dpi, USB, Ethernet, Serial, No Power Cord |
| PC42EDB020200 | PC42E-D, Direct Thermal, Black, 203 dpi, USB, Ethernet, Serial, No Power Cord |
| PC42EDB021200 | PC42E-D, Direct Thermal, Black, 203 dpi, USB, Ethethern, Serial, Low Media Sensor, No PC |
| PC42EDW020200 | PC42E-D, Direct Thermal, White, 203 dpi, USB, Ethernet, Serial, No Power Cord |
| PC42EDB020300 | PC42E-D, Direct Thermal, Black, 300 dpi, USB, Ethernet, Serial, No Power Cord |
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